Subcontracting without losing the material trail

Most factories send some work out. This covers that cycle end to end: a BOM mapping the finished item to the service you are buying, an order against the job worker, raw material transferred to their warehouse, and finished goods received back with the stock and ledger entries posted for you.

Subcontracting Orders list view showing outsourced manufacturing orders

Subcontracting BOM

This maps the finished item to the service item you are actually buying from the job worker. Cost calculation and receipt validation both read it, so it is the first thing to get right.

Map the finished item to the service

A subcontracting BOM says what comes back and what the job worker charges for it. Every order points at one, which is how two orders for the same work end up costed the same way.

Approved before it is usedA BOM is reviewed before any order can reference it. If the arrangement changes it gets cancelled, and the record of what was in force stays readable.
A default per itemMark one BOM as the default for a finished item and new orders pick it up, so nobody is choosing between three near-identical records.
Map the finished item to the service

What comes back, and what it costs

The BOM carries the service charge and the materials involved, so the value of the finished good you receive is built from both rather than from the invoice alone.

Expected quantity is derivedThe finished quantity you should get back is worked out from the BOM, which is what receipts are checked against.
Linked to the manufacturing BOMPoint it at the manufacturing BOM and the material cost sits alongside the service charge, so the valuation covers the whole job.
What comes back, and what it costs

Approved means fixed

Once a subcontracting BOM is approved it cannot be edited. Every order that references it reflects what was actually reviewed, which is the only version of this that survives an audit.

Locked after approvalNo edits after sign-off, so an order raised in March is not quietly costed against a rate somebody changed in June.
Replace, do not overwriteWhen terms change you create a new BOM. Orders already placed carry on against the old one, and the history stays intact.
Approved means fixed

Subcontracting Orders

The order names the job worker, the quantity and the rate, then tracks the material you have transferred against what the job actually needs.

Every job that is out with someone

Order status and how much has come back from each job worker, in one list. Procurement can see which suppliers are keeping up and which are the reason a delivery date is about to move.

A defined lifecycleAn order moves from placed through to closed, and each stage offers only the actions that belong there.
How much has come backEach order shows the share of the ordered quantity actually received, which is a faster way to spot a slipping supplier than reading dates.
Every job that is out with someone

Place the order, track the material

Who is doing the work, what you get back, and what you have to send them. Items are filled in from the approved subcontracting BOM, and the supplied quantity updates as material goes out.

Pulls from purchase ordersItems can come straight off a linked purchase order, so subcontracting is part of procurement rather than a side channel.
Reserve before you sendMaterial can be reserved against the order ahead of the transfer, so it is not consumed by an in-house job in the meantime.
Place the order, track the material

Rates that move with material cost

The order is the record everything else reads. When material cost moves, orders still pending are refreshed, so the entries posted at receipt reflect what things cost now rather than at order time.

Pending rates refreshOrders not yet received pick up current material costs, which matters when material prices move faster than your delivery times.
Required against suppliedEvery material shows what the job needs and what has actually been sent, per item, against the order it belongs to.
Rates that move with material cost

Subcontracting Receipts

Record what came back, split accepted from rejected, and submit. The stock movement and the ledger entries follow from that one document.

Booking the goods back in

A receipt is tied to the order it came from, so goods cannot be booked in against nothing. Submitting it moves the stock and posts the entries, which means inventory and the ledger update at the same moment.

One submission does all of itFinished goods in, consumed material out, ledger entries posted. Either the whole thing happens or none of it does.
Reversal rolls back cleanlyThe order status follows the goods arriving, and reversing a receipt undoes the stock and the postings together.
Booking the goods back in

Accepted, rejected, and what got used

Log what arrived and split it between accepted and rejected. Accepted goods go into stock, rejected ones are held for review, and the material consumed is worked out from what you accepted.

Only what passed goes into stockRejected quantity is held separately for review or return rather than quietly inflating your finished goods.
Consumption follows acceptanceThe material written off is based on the quantity you actually accepted, not on the quantity you hoped to get back.
Accepted, rejected, and what got used

The bookkeeping happens on submit

Submitting the receipt closes the job out: finished goods received, consumed material cleared, entries posted to the right accounts. There is no second document anyone has to remember.

Both movements togetherFinished goods in and consumed material out, both linked back to the order, in one action rather than two entries to reconcile.
Postings land in the right accountsCosts go to the accounts they belong to, and if a rate is corrected after receipt the entries can be updated rather than reversed by hand.
The bookkeeping happens on submit

BOM, order, receipt, and nothing in between

The three documents read each other. The BOM sets the cost, the order tracks the material you supplied, and the receipt closes both out against stock and the ledger.

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Subcontracting BOM
Maps the finished item to the service you are buying from the job worker
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Order lifecycle
Where an order stands, from placed through to closed out
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Material transfer
What the job needs against what you have actually sent
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Entries on submit
Stock movement and ledger postings follow from the receipt

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